You've been wondering why your machinery keeps breaking down and disrupting your workflow. Then identifying the common causes of machinery breakdowns is going to be your game changer. It's not easy to operate industrial machinery, but behind all of the humming mechanisms are complex systems that are very vulnerable to a range of issues. Each of those issues are capable of causing frustrating stalls or entire halts in production. Without understanding factory machinery breaking down, you're not going to be able to get on top of it.

For example, if you don't understand how ball bearings make a difference to certain pieces of machinery, you're going to struggle to find out what the reasons are behind the breakdown. Recognizing the stumbling blocks and nipping them in the bud early is important, and you can do that with the correct information under your arm. Anticipating potential issues and putting the correct measures in place to mitigate them will ensure that your machinery breakdowns are an occasional annoyance, but not a recurring nightmare. Let's take a look at the common causes of factory machinery breaking down.

One of the number one causes for machine breakdowns is the way that it's operated. If there is a lack of experience or training in your workers, then the operation of the machinery is not going to run the way you expect it to. Operating machinery needs to be fully understood, and that goes beyond the machines. Manual people should understand how they're operating it, maintaining it, and calibrating it. They should also understand how to troubleshoot it when things look like they're going to go wrong.

Another top cause of common machinery breakdowns is the failure to perform maintenance. Even if the machinery looks like it's working, regular maintenance is critical to keep it in that condition. This includes checking for signs of wear, making sure that you're checking for signs of poor operator technique, and looking for a build up of excess lubricant. There are plenty of programs out there that offer comprehensive packages of service and equipment servicing to support and ensure that your machines are well maintained. You want to do this for the warranty reasons anyway, so make sure you're on top of it.

If you're over using machines beyond their capabilities then they're going to be subjected to wear and tear. A machine is a physical asset and overuse and ageing of machinery can lead to failures. Constant physical stress can fast track its ageing process and cause any parts to loosen and seals to crack. You have to avoid pushing machinery to their operational limits every time they're used and make sure that you are keeping on top of your maintenance schedule.

On screen warnings for issues such as low hydraulic pressures should always be investigated immediately and not ignored. If you're not paying attention to the warnings, even if they do seem ridiculous or small, your machinery will break down and you can't ask any questions.